Phosphated Steel Tubes for Hydraulic Systems
Product Description
This product complies with several international standards to ensure quality and consistency:
- EN 10305: European standard for precision steel tubes.
- DIN 2391: German standard for seamless steel tubes for hydraulic applications.
Dimension
Cold Drawn/Rolled Seamless Precision Steel Tubes Confirming To DIN2391;EN10305-1;EN10305-4
OD | Thickness(mm) | ||||||||||
mm | |||||||||||
6 | 6*1 | 6*1.5 | |||||||||
8 | 8*1 | 8*1.5 | 8*2 | ||||||||
10 | 10*1 | 10*1.5 | 10*2 | ||||||||
12 | 12*1 | 12*1.5 | 12*2 | 12*2.5 | |||||||
14 | 14*1 | 14*1.5 | 14*2 | 14*2.5 | 14*3 | ||||||
15 | 15*1 | 15*1.5 | 15*2 | 15*2.5 | 15*3 | ||||||
16 | 16*1 | 16*1.5 | 16*2 | 16*2.5 | 16*3 | ||||||
18 | 18*1.5 | 18*2 | 18*2.5 | 18*3 | 18*3.5 | 18*4 | |||||
20 | 20*1.5 | 20*2 | 20*2.5 | 20*3 | 20*3.5 | 20*4 | |||||
22 | 22*1.5 | 22*2 | 22*2.5 | 22*3 | 22*3.5 | 22*4 | |||||
25 | 25*2 | 25*2.5 | 25*3 | 25*3.5 | 25*4 | ||||||
28 | 28*2 | 28*2.5 | 28*3 | 28*3.5 | 28*4 | ||||||
30 | 30*2 | 30*2.5 | 30*3 | 30*3.5 | 30*4 | 30*4.5 | 30*5 | ||||
32 | 32*2 | 32*2.5 | 32*3 | 32*3.5 | 32*4 | 32*4.5 | 32*5 | ||||
34 | 34*2 | 34*2.5 | 34*3 | 34*3.5 | 34*4 | 34*4.5 | 34*5 | 34*6 | |||
35 | 35*2 | 35*2.5 | 35*3 | 35*3.5 | 35*4 | 35*4.5 | 35*5 | 35*6 | |||
38 | 38*2 | 38*2.5 | 38*3 | 38*3.5 | 38*4 | 38*4.5 | 38*5 | 38*6 | |||
40 | 40*2.5 | 40*3 | 40*3.5 | 40*4 | 40*4.5 | 40*5 | 40*6 | ||||
42 | 42*2.5 | 42*3 | 42*3.5 | 42*4 | 42*4.5 | 42*5 | 42*6 | ||||
45 | 45*2.5 | 45*3 | 45*3.5 | 45*4 | 45*4.5 | 45*5 | 45*6 | ||||
46 | 46*2.5 | 46*3 | 46*3.5 | 46*4 | 46*4.5 | 46*5 | 46*6 | ||||
48 | 48*2.5 | 48*3 | 48*3.5 | 48*4 | 48*4.5 | 48*5 | 48*6 | ||||
50 | 50*2.5 | 50*3 | 50*3.5 | 50*4 | 50*4.5 | 50*5 | 50*6 | ||||
54 | 54*3 | 54*3.5 | 54*4 | 54*4.5 | 54*5 | 54*6 | |||||
60 | 60*3 | 60*3.5 | 60*4 | 60*4.5 | 60*5 | 60*6 | 60*8 | ||||
Note: 1. We can produce other specification as your requirements. 2. Surface treatment: Bright, galvanized (yellow, white, colorful), phosphated,army green passivation. |
Features
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- Enhanced Corrosion Resistance: The phosphating coating provides excellent protection against corrosion, making the tubes suitable for harsh environmental conditions.
- High Strength and Toughness: Cold drawing and annealing ensure the tubes have excellent strength and toughness, ideal for high-pressure and demanding applications.
- Precise Dimensions: The cold drawing process ensures precise outer diameter, wall thickness, and length.
- Excellent Surface Quality: The phosphated surface is smooth and offers good adhesion, making it suitable for further processing or coating.
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Specifications
Specification | Details |
Material | Carbon steel (commonly ST37.4,E235.) |
Standards | EN 10305, DIN 2391 |
Surface Treatment | Phosphating coating |
Outer Diameter (OD) | 4 mm to 120 mm |
Length | Customizable (Standard: 6 meters) |
Surface Finish | Phosphated coating for corrosion resistance |
Manufacturing Process
- Raw Material Preparation: High-quality carbon steel (such asST37.4 E235) is chosen for its excellent mechanical properties.
- Seamless Tubing Formation: Tubes are formed using seamless technology to ensure uniformity and absence of seams.
- Cold Drawing: Cold drawing is applied to achieve precise dimensions, smooth surface, and enhanced strength.
- Phosphating Coating: A phosphating layer is applied to the tube surface, providing corrosion protection. This process involves a chemical reaction that forms a metal phosphate protective film.
- Annealing: Optional annealing is performed to improve mechanical properties and eliminate stress generated by cold working.
- Quality Inspection: Each tube undergoes rigorous dimensional, surface, and mechanical performance testing to meet standards and requirements.
Main Applications
- Hydraulic Systems: Widely used in hydraulic systems for fluid transmission and power transfer.
- Industrial Equipment: Suitable for high-pressure fluid transmission, such as in hydraulic pumps and cylinders.
- Automotive Industry: Used in automotive hydraulic systems, such as steering systems and brake lines.
- Construction Machinery: Employed in heavy machinery like excavators and cranes to ensure stable operation of hydraulic systems.
- Heat Exchange Systems: Suitable for heat exchange systems requiring corrosion resistance and high pressure endurance.