Custom Metal Hydraulic Lines for Hydraulic Equipment and Machinery

Product Description

International Standards

  • DIN 2391: For seamless steel pipes for hydraulic systems and high-pressure applications.
  • ASTM A179: For manufacturing hydraulic pipes suitable for high pressure and strength.
  • EN 10305-4: Standard for precision tubes and hydraulic piping systems.

Cold Drawn/Rolled Seamless Precision Steel Tubes Confirming To DIN2391;EN10305-1;EN10305-4

OD Thicknessmm
mm
6 6*1 6*1.5
8 8*1 8*1.5 8*2
10 10*1 10*1.5 10*2
12 12*1 12*1.5 12*2 12*2.5
14 14*1 14*1.5 14*2 14*2.5 14*3
15 15*1 15*1.5 15*2 15*2.5 15*3
16 16*1 16*1.5 16*2 16*2.5 16*3
18 18*1.5 18*2 18*2.5 18*3 18*3.5 18*4
20 20*1.5 20*2 20*2.5 20*3 20*3.5 20*4
22 22*1.5 22*2 22*2.5 22*3 22*3.5 22*4
25 25*2 25*2.5 25*3 25*3.5 25*4
28 28*2 28*2.5 28*3 28*3.5 28*4
30 30*2 30*2.5 30*3 30*3.5 30*4 30*4.5 30*5
32 32*2 32*2.5 32*3 32*3.5 32*4 32*4.5 32*5
34 34*2 34*2.5 34*3 34*3.5 34*4 34*4.5 34*5 34*6
35 35*2 35*2.5 35*3 35*3.5 35*4 35*4.5 35*5 35*6
38 38*2 38*2.5 38*3 38*3.5 38*4 38*4.5 38*5 38*6
40 40*2.5 40*3 40*3.5 40*4 40*4.5 40*5 40*6
42 42*2.5 42*3 42*3.5 42*4 42*4.5 42*5 42*6
45 45*2.5 45*3 45*3.5 45*4 45*4.5 45*5 45*6
46 46*2.5 46*3 46*3.5 46*4 46*4.5 46*5 46*6
48 48*2.5 48*3 48*3.5 48*4 48*4.5 48*5 48*6
50 50*2.5 50*3 50*3.5 50*4 50*4.5 50*5 50*6
54 54*3 54*3.5 54*4 54*4.5 54*5 54*6
60 60*3 60*3.5 60*4 60*4.5 60*5 60*6 60*8
Note: 1. We can produce other specification as your requirements.
         2. Surface treatment: Bright, galvanized (yellow, white, colorful), phosphatedarmy green passivation.

 

Features
      • High Pressure Resistance: Able to withstand extremely high hydraulic pressures, suitable for heavy machinery and hydraulic systems.
      • Excellent Corrosion Resistance: Surface treatments like phosphating and galvanization enhance corrosion protection and extend service life.
      • Smooth Surface: The surface finish ensures minimal friction during fluid flow, which is crucial for fluid transportation.
      • Precision Dimensions: Cold drawing ensures exact measurements, ideal for precision hydraulic systems.
      • Seamless Design: The seamless construction increases pressure resistance and enhances reliability.

 

Main Applications

  • Hydraulic Equipment: Used in various hydraulic systems, including hydraulic cylinders, pumps, and valves, to transport hydraulic oil.
  • Construction Machinery: Widely used in hydraulic systems of excavators, loaders, bulldozers, and other heavy machinery.
  • Automotive Industry: Used in automotive hydraulic braking systems and power steering systems.
  • Aerospace: Used for high-pressure fluid transfer in aerospace equipment.
  • Marine Applications: Used in ship hydraulic systems and offshore oil rigs.
  • Manufacturing and Metallurgical Industries: Used for high-pressure fluid transmission in machinery and equipment.
Specifications
Specification Details
Material Type Carbon Steel, Alloy Steel, Stainless Steel
Diameter Range 4mm – 100mm
Wall Thickness Range 0.5mm – 20mm
Length Standard 6m/pc
Surface Treatment Passivation, Galvanization, Phosphating, Anti-corrosion treatments
Pressure Rating Suitable for high pressure, up to 25,000 psi
Standards DIN 2391, ASTM A179, EN 10305-4, etc.
Delivery Condition Annealed, Normalized, Cold Drawn
Manufacturing Process
  1. Cold Drawing: The cold drawing process reduces pipe diameter and increases precision, ensuring uniform thickness and strength.
  2. Pickling: Removal of surface oxides and impurities to enhance the surface quality of the pipe.
  3. Annealing: Heat treatment process to eliminate internal stress and improve material ductility and toughness.
  4. Phosphating/Galvanization: Enhances corrosion resistance and surface wear properties of the tubes.
  5. Seamless Manufacturing: Eliminates weak points from welding, ensuring higher pressure resistance and durability.

 

Manufacturing Methods

  1. Piercing: Solid steel rods are pierced to create hollow tubes.
  2. Cold Drawing: Tubes are drawn to the desired size with high precision, ensuring strength and durability.
  3. Annealing: Applied to relieve internal stress and improve mechanical properties.
  4. Pickling and Surface Treatment: Removal of impurities and enhancement of corrosion resistance.
  5. Final Testing: Pressure testing and quality checks are performed to ensure compliance with standards.

 

Application

For Heavy Truck

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