Seamless Steel Hydraulic Lines

Product Description

International Standards

  • DIN 2391: German standard for precision seamless steel tubes, especially in hydraulic applications.
  • EN 10305: European standard for seamless steel tubes for hydraulic and pneumatic systems.
  • ISO 9001: Global quality management system standard ensuring consistency and quality of manufacturing.
Dimension

Cold Drawn/Rolled Seamless Precision Steel Tubes Confirming To DIN2391;EN10305-1;EN10305-4

OD Thicknessmm
mm
6 6*1 6*1.5
8 8*1 8*1.5 8*2
10 10*1 10*1.5 10*2
12 12*1 12*1.5 12*2 12*2.5
14 14*1 14*1.5 14*2 14*2.5 14*3
15 15*1 15*1.5 15*2 15*2.5 15*3
16 16*1 16*1.5 16*2 16*2.5 16*3
18 18*1.5 18*2 18*2.5 18*3 18*3.5 18*4
20 20*1.5 20*2 20*2.5 20*3 20*3.5 20*4
22 22*1.5 22*2 22*2.5 22*3 22*3.5 22*4
25 25*2 25*2.5 25*3 25*3.5 25*4
28 28*2 28*2.5 28*3 28*3.5 28*4
30 30*2 30*2.5 30*3 30*3.5 30*4 30*4.5 30*5
32 32*2 32*2.5 32*3 32*3.5 32*4 32*4.5 32*5
34 34*2 34*2.5 34*3 34*3.5 34*4 34*4.5 34*5 34*6
35 35*2 35*2.5 35*3 35*3.5 35*4 35*4.5 35*5 35*6
38 38*2 38*2.5 38*3 38*3.5 38*4 38*4.5 38*5 38*6
40 40*2.5 40*3 40*3.5 40*4 40*4.5 40*5 40*6
42 42*2.5 42*3 42*3.5 42*4 42*4.5 42*5 42*6
45 45*2.5 45*3 45*3.5 45*4 45*4.5 45*5 45*6
46 46*2.5 46*3 46*3.5 46*4 46*4.5 46*5 46*6
48 48*2.5 48*3 48*3.5 48*4 48*4.5 48*5 48*6
50 50*2.5 50*3 50*3.5 50*4 50*4.5 50*5 50*6
54 54*3 54*3.5 54*4 54*4.5 54*5 54*6
60 60*3 60*3.5 60*4 60*4.5 60*5 60*6 60*8
Note: 1. We can produce other specification as your requirements.
         2. Surface treatment: Bright, galvanized (yellow, white, colorful), phosphatedarmy green passivation.
Features
      • Seamless Construction: The absence of welds or seams ensures the tube has no weak points, providing better resistance to pressure and reducing the risk of failure.
      • High Pressure Resistance: Designed for high-pressure hydraulic systems, the tubes can withstand substantial internal pressure and provide a stable, reliable flow of hydraulic fluid.
      • Corrosion Resistance: Surface treatments like phosphating or galvanizing improve corrosion resistance, making the tubes suitable for outdoor, marine, and industrial applications.
      • Precision & Accuracy: The cold drawing process ensures tight dimensional tolerances, improving consistency and performance in hydraulic systems.
      • Versatility: Suitable for various industries, from automotive to aerospace, oil & gas, and manufacturing, where high-performance hydraulic systems are needed.

Main Applications

  • Hydraulic Systems in Machinery: Used extensively in construction machinery, manufacturing equipment, and forklifts for fluid transmission and hydraulic power delivery.
  • Automotive Industry: Employed in hydraulic brake lines, steering systems, and suspension components for enhanced vehicle performance and safety.
  • Aerospace: Used in aircraft hydraulic systems for flight control, landing gear, and other critical functions.
  • Oil & Gas: Essential in drilling rigs, pumping systems, and hydraulic equipment for fluid transmission under high pressure in oil and gas extraction processes.
  • Marine Applications: Utilized in ships for steering, lifting, and various hydraulic functions in harsh marine environments.
  • Agricultural Machinery: Applied in farming machinery such as tractors and harvesters for efficient hydraulic operation.
  • Heavy Equipment: Found in mining equipment, excavators, and other heavy-duty machinery requiring robust hydraulic systems for heavy lifting and operation.

 

 

Specifications
Specification Details
Material Carbon Steel, Stainless Steel
Outer Diameter (OD) 6mm – 500mm
Wall Thickness (WT) 1mm – 20mm
Length Standard Length: 6m (Custom lengths available)
Surface Treatment Phosphated, Galvanized, Painted, Oiled
Pressure Rating High Pressure (up to 1500 bar)
Standards  DIN 2391, EN 10305
Manufacturing Process
  1. Extrusion & Piercing: The process begins with extrusion from billets, followed by piercing to create a hollow tube.
  2. Cold Drawing: The tube undergoes cold drawing to reduce its diameter and achieve precise wall thickness, ensuring dimensional accuracy and high surface finish.
  3. Heat Treatment: Controlled heat treatment such as annealing or normalizing is applied to enhance the strength and toughness of the steel, especially for high-pressure applications.
  4. Surface Treatment: Various surface coatings like phosphating, galvanizing, or oil coating are applied to prevent corrosion and improve the durability of the hydraulic lines.
  5. Cutting & Inspection: The tubes are cut into required lengths and undergo rigorous testing to ensure compliance with dimensional, mechanical, and performance standards.

 

 

Fabrication Methods

  • Cold Drawing: The seamless tube is drawn through a die to achieve the desired size, ensuring high precision in dimensions and smooth inner and outer surfaces.
  • Heat Treatment: Tubes are heat-treated to enhance their strength, ductility, and resistance to fatigue, particularly under high-pressure conditions.
  • Surface Coating: Phosphating, galvanizing, or painting is applied to the tube’s surface to improve corrosion resistance, making the tubes ideal for challenging environments.
  • Cutting & Bending: Custom length cutting and bending processes are used to shape the tubes according to specific application requirements.

Application

For Heavy Truck

SAE J524 precision seamless steel tubes are widely used ... Read more

For Construction Machinery

DIN 2391 precision hydraulic steel pipes are widely use ... Read more

For Agricultural Machinery

EN-10305 precision seamless steel tubes are widely used ... Read more